It is recommended that axles are loaded to between 50 & 65% during brake testing to give a true reflection of braking efficiency.
Many roller brake testers will give the warning “insufficient load” the measured axle weight does not reach these figures. Test reports showing insufficient load may not be accepted by DVSA or the Traffic Commissioners as evidence of proper inspections.
Roller brake testers can also measure drum ovality or rotor run out, this is normally only done on steered axles and excessive distortion will result in a fail.
The difference between braking efforts of wheels on the same axle is known as imbalance. There will always be some as no 2 brakes are identical, however the pass value is 30%. At this level, steering problems can occur during heavy braking, further investigation or an advisory notice are recommended.
Many modern computerised truck brake testers including those from AHS Prueftechnik, can carry out brake testing to the DVSA requirements, they can also offer more in depth interpretation of brake performance with graphs etc.
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