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November Newsletter

HGV Brake Test Best Practice

Meaningful HGV brake test advice

HGVs are required to have at least 4 roller brake tests per annum including the “statutory test”. More may be stipulated in, however there is more to it than just getting a report with the words “pass” at the bottom.

Roller brake testing in the UK is carried out on a wheel by wheel basis with the final result being calculated from the total brake force of all the wheels. There is the further caveat that if more than half the brakes lock, then the test is deemed to be passed. This test isn’t necessarily a true indication of a vehicle’s braking performance when driven on the road.
 
In order to test brakes meaningfully, some preparations should be made and the resulting report should be thoroughly examined. Start off with the vehicle details, are they correct. The DtP number gives the plated weight, the specified minimum brake performance, types of brake systems used on the vehicle etc.

Testing unladen vehicles is effectively meaningless. The braking effort generated by a wheel is dependent on the load on the axle, an unladen wheel will lock up at very low values, unladen tractor units can record braking values typically generated by cars. On the road, they would normally be laden and much of the trailer weight will transfer to the tractor under braking.
 
It is recommended that axles are loaded to between 50 & 65% during brake testing to give a true reflection of braking efficiency. 

Many roller brake testers will give the warning “insufficient load” the measured axle weight does not reach these figures. Test reports showing insufficient load may not be accepted by DVSA or the Traffic Commissioners as evidence of proper inspections.

Roller brake testers can also measure drum ovality or rotor run out, this is normally only done on steered axles and excessive distortion will result in a fail.

The difference between braking efforts of wheels on the same axle is known as imbalance.  There will always be some as no 2 brakes are identical, however the pass value is 30%. At this level, steering problems can occur during heavy braking, further investigation or an advisory notice are recommended.

Many modern computerised truck brake testers including those from AHS Prueftechnik, can carry out brake testing to the DVSA requirements, they can also offer more in depth interpretation of brake performance with graphs etc.
DVSA - Heavy vehicle brake test: best practice
Heavy goods vehicle (HGV) inspection manual 2018

This guide gives you some clear and effective advice on how to achieve a satisfactory result from the brake-testing element of the MOT.

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AHS Varioflex Range

The current “AHS Varioflex” range of commercial vehicle brake testers range goes from a simple manual test machine up to full ATF test lane specification. All the brake testers feature a robustly engineered roller bed with powerful motors and exceptionally durable epoxy roller coating.

AHS Varioflex Range

Saxon Brake Testers

Saxon specialise in testing unusual vehicles, for example the Saxon B120 is specifically designed for cranes and very heavy trucks, it can accommodate very large wheels, has a test load of 20t and a test width of 3600mm. The B100B-R18u is unique in having hydraulically adjustable test rollers enabling it to test wheels of any size.

Saxon Brake Testers
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