Innovative high performance Alloys and Coatings for HIghly EFficient intensive energy processes

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Within the framework of the ACHIEF project, the consortium has focused on constructing a specialised pipe component integrating an innovative embedded sensor. This sensor was designed to evaluate corrosion-erosion degradation in PDC (polymer-derived coatings) solutions developed by CEA, specifically tailored for utilisation in the oil&gas industry. The PDC coatings were synthesised from a polysilsequixane commercial polymer, an inorganic filler (SiC) and a reach compatible solvent. The PDC coating was air sprayed onto the inner surface of the steel pipe and cross-linked at 200°C under air for 1h.

TUPRAS and AIMEN working together on the experimental elbow pipe component.

TÜPRAŞ and AIMEN have designed an experimental elbow pipe component following the standard three-electrode electrochemical cell configuration for measuring the corrosion rate by using Electrochemical Impedance Spectroscopy (EIS). As a result, the high sensitivity of EIS technique will allow it to identify changes in the coating long before any visible damage occurs.

"At the core of our initiative is CEA's commitment to enhancing the energy efficiency of processes and materials. Together, our goal is to diminish power and material consumption across these industries, ultimately enhancing the competitiveness of Europe's industrial sector on the global market."

"The ACHIEF project has been an opportunity for AIMEN to move towards a more energy and resource efficient solutions, which will be enabled by the implementation of the novel high-performance materials solutions and protective coatings together with the sensor’s implementation."

"A substantial portion of our work and professional focus centers on investigating and analysing the fundamental factors behind material failure and deformation mechanism. In this context, our aim is to enhance the durability and resilience of materials through comprehensive understanding and analysis."

"Tecnalia has a wide expertise in the design and development of advanced steel grades for different applications related to intensive energy industries such as energy, mobility and construction. We recognise the ACHIEF project as an ideal chance to elevate the efficiency of these industries."

"Constellium joined the ACHIEF project to contribute towards the development of novel materials to protect our rolls during metalworking processes. Our role involves conducting industrial tests on coatings developed by the ACHIEF partners, exploring their effectiveness in practical applications."

"ArcelorMittal identified this project as an opportunity to reduce the energy consumption in our industrial facilities and try to extend the lifetime of the rollers for this. We have been working many years on this topic, and this research and innovative approach matched very well with the objectives of the plant."

"Tubos Reunidos involvement in the project primarily focuses on designing and industrialising a novel 12%Cr tube with improved creep resistance. This advancement is poised to signficantly extend the lifespan of tubes operating in high-temperature environments."

"The ACHIEF project presents a comprehensive and innovative approach to the challenges of extreme and fluctuating oil&gas refinery conditions. Looking into the future, the project's outcomes could lead to widespread adoption of these novel coatings and their production technologies across various industrial sectors."

"ACHIEF’s main target is to develop innovations relevant to the energy-intensive industries, which is in line with our commitment at PNO – to support various stakeholders elaborating innovative solutions to tackle the challenges that the energy sector is facing."

"The ACHIEF project is a great opportunity for Engionic to develop new technologies for production of high temperature fiber optic Fiber Bragg Gragg (FBG) sensors. As a small company we appreciate the chance to work together with other partners in this high technology field, as it is difficult to do this kind of development on our own."

What's new?

On 31st of January, the ACHIEF consortium met at the offices of The French Alternative Energies and Atomic Energy Commission (CEA) in Brussels. During the meeting, the partners discussed the progress of the work packages with the aim to monitor and forecast the work plan and the next steps at technical and administrative level.

Great discussions, fresh ideas and a strong sense of teamwork were in full swing.

The Materials Science and Engineering (MSE) Congress will take place on 24-26 September 2024 in Darmstadt and online. And the ACHIEF project will be present!

The topic and symposium organisers invite the MSE 2024 community to submit abstracts related to the symposia. Contributions can be submitted for lecture or poster.

The deadline for abstract submission is:
16 February 2024

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ACHIEF · Excelsiorlaan 51 · Zaventem 1930 · Belgium